Example Applications of Wire EDM

Miniature Parts ISO 9002 CERTIFIED FIXTURE SETUP for cutting six parts at once using .002 wire. .002 Diameter Wire — Internal Gear ISO 9002 CERTIFIED Required Tolerance ± .0001 Use Ø.002 Wire. Cutting accuracy is most important. 18" Tall Aluminum Work Piece ISO 9002 CERTIFIED 18 inch tall aluminum work — submerged. Required straightness .001" over 18" height. Titanium Needles ISO 9002 CERTIFIED Parts MUST be burr free! Parts must have no blue or yellow discoloration! Parts MUST maintain a 7 Ra or better surface finish. Example of Stacking Work Pieces ISO 9002 CERTIFIED Design fixture to stack 6 parts to optimize cycle time. Tolerance ± .0010 Power Generation Turbine Blades ISO 9002 CERTIFIED Cut Fast! using brass wire. Stainless steel — soft. Straightness to be held to ± 0.001 inch. No Wire Brakes. Engine Turbine Blades ISO 9002 CERTIFIED Cut four fixturing notches in the casting. No Wire Breaks. Tolerance ± 0.0006 shape accuracy. Punch and Die ISO 9002 CERTIFIED Tolerance ± .0002 Use Ø .010 wire. Precision Die Matching ISO 9002 CERTIFIED Tolerance ±. 0001 Use Ø.010 wire. Material 2.5 inches thick. 7min(Ra) surface finish without isolated tooling Less work-piece oxidation Reduced discoloration in titanium